A mobile crusher is a portable crushing and screening machine designed to process raw materials such as rock, concrete, and asphalt directly at the job site. It is mounted on wheels or tracks and powered by diesel or electric engines.

Function

  • Enables on-site crushing

  • Minimizes transportation and operational costs

  • Provides aggregate directly for construction use

  • Ideal for recycling operations

Operation

  1. Raw material is fed into the loading hopper

  2. Passed through a primary crusher

  3. Transferred via conveyors to secondary/tertiary crushers

  4. Screened into desired sizes

  5. Final product is stored via conveyor belts

Applications

  • Road and bridge construction

  • Mining projects

  • Quarrying

  • Urban construction waste recycling

  • Infrastructure development

Stationary Crusher: Definition, Function, Operation, and Applications

A stationary crusher is a fixed installation used for continuous, high-volume aggregate production. It is typically used in large-scale operations such as cement plants and quarries.

Function

  • Processes hard materials into construction aggregates

  • Offers reliable high-capacity output

  • Ideal for long-term industrial use

Operation

  1. Material is delivered by trucks into the feed hopper

  2. Crushed by primary, secondary, and tertiary stages

  3. Screened and classified

  4. Final products stored via conveyor belts

Applications

  • Cement and concrete industries

  • Fixed stone quarries

  • Heavy infrastructure projects

  • Mineral processing

Differences Between Mobile and Stationary Crushers

  • Mobility: Mobile crushers are transportable, stationary units are fixed

  • Capacity: Stationary plants handle larger volumes

  • Setup Time: Mobile units are quicker to deploy

  • Investment: Stationary plants have higher initial cost

  • Flexibility: Mobile systems offer operational flexibility

110 Tertiary Crusher Blow Bar: Definition, Function, Operation, and Applications

The 110 tertiary crusher blow bar is a high-strength component made of wear-resistant manganese steel, mounted on the rotor of a tertiary impact crusher. It facilitates fine crushing in aggregate production.

Function

  • Final size reduction in crushing line

  • Delivers fine aggregates for asphalt, concrete, and paving

  • Handles abrasive and hard materials effectively

Operation

  1. Feed material enters the crushing chamber

  2. Rotor with blow bars spins at high speed

  3. Impact force breaks the material on plates

  4. Output is screened and classified

  5. Oversize is recycled through the system

Applications

  • Aggregate production plants

  • Road base materials

  • Sand and gravel processing

  • Quarry and mining operations