A mobile crusher is a transportable crushing and screening plant used to crush stones, rocks, ore, concrete, and asphalt directly on-site. Mounted on wheels or tracks, it is ideal for temporary or frequently relocated job sites. It features various crusher types such as jaw, impact, or cone crushers.

Purpose

  • Crushes construction and quarry materials

  • Enables recycling of demolition waste

  • Minimizes transportation needs

  • Suitable for short-term or mobile projects

  • Provides on-site material production

How It Works

  • Material is loaded into the feeder bunker

  • Crusher breaks the material into smaller sizes

  • Vibrating screens classify the crushed material

  • Conveyors transport final products to stockpiles

  • Material can be recirculated for further crushing

Applications

  • Road construction

  • Quarrying

  • Mining

  • Urban demolition

  • Temporary infrastructure sites

What is a Stationary Crusher?

A stationary crusher is a fixed crushing facility installed permanently at a specific site. It is suitable for high-volume and continuous operations, offering consistent performance over time. Common in industrial-scale mining and aggregate production.

Purpose

  • Processes high-tonnage materials

  • Operates continuously with minimal downtime

  • Delivers uniform particle sizes

  • Supports heavy-duty industrial and civil projects

How It Works

  • Material is delivered to a static feeder hopper

  • Primary crusher initiates size reduction

  • Secondary and tertiary crushers further refine materials

  • Screening units separate particles by size

  • Conveyors move products to designated zones

Applications

  • Major infrastructure projects

  • Cement and asphalt plants

  • Large quarries and mines

  • Civil engineering operations

  • Bulk material preparation sites

Differences Between Stationary and Mobile Crushers

  • Mobility: Mobile units are transportable; stationary units are fixed.

  • Setup Time: Mobile crushers are fast to deploy; stationary systems take longer.

  • Capacity: Stationary crushers usually handle larger volumes.

  • Cost: Stationary systems require higher upfront investment but offer durability.

  • Flexibility: Mobile systems offer field flexibility; stationary systems offer long-term stability.

What is an 18% Manganese Secondary Impact Crusher?

An 18% manganese secondary impact crusher is a type of impact crusher equipped with wear-resistant components made of 18% manganese steel. It operates in the secondary crushing stage to reduce medium-size materials into finer aggregates. The high manganese content provides superior toughness and resistance to abrasion, especially when processing hard rock.

Purpose

  • Processes previously crushed stones into finer sizes

  • Offers excellent resistance to wear and mechanical stress

  • Produces road base, sand, and fine aggregate

  • Increases crusher life and productivity

How It Works

  • Material enters the crushing chamber

  • High-speed rotating rotor with manganese blow bars strikes the material

  • Material is thrown against impact plates and shatters

  • Crushed output is screened and classified

  • Continuous rotor motion ensures steady crushing performance

Applications

  • Quarry secondary crushing

  • Mining ore preparation

  • Road base and sub-base production

  • Concrete aggregate manufacturing

  • Abrasive rock processing