A mobile crusher is a portable crushing and screening plant designed to crush raw materials such as rock, concrete, or asphalt into smaller sizes. It integrates crushing units, vibrating screens, and conveyors on a mobile chassis, allowing flexibility across job sites.

Purpose

  • On-site aggregate production

  • Reduced transportation costs

  • Suitable for temporary or mobile projects

  • Ideal for demolition, mining, and infrastructure development

How It Works

  1. Material is fed into the hopper.

  2. It passes through a primary or secondary crusher.

  3. Crushed material is screened and separated.

  4. Final product is transported via conveyor belts.

  5. Oversized material is returned for re-crushing.

Applications

  • Road and dam construction

  • Quarry operations

  • Demolition material recycling

  • Mining exploration

  • Rapid deployment needs

What Is a Stationary Crusher?

A stationary crusher is a permanently installed crushing system for processing large quantities of stone or ore. It is used in facilities where continuous production and high throughput are essential.

Purpose

  • Efficient processing of hard and abrasive materials

  • Stable production for long-term industrial needs

  • Integration with other systems like concrete plants

How It Works

  1. Raw material is dumped into a hopper.

  2. Primary crusher reduces size.

  3. Secondary crushers refine the product.

  4. Screens sort materials by size.

  5. Conveyors carry the final product to stockpiles.

Applications

  • Fixed quarries

  • Cement and asphalt plants

  • Infrastructure megaprojects

  • Continuous production environments

Differences Between Mobile and Stationary Crushers

  • Mobility: Mobile units can be relocated; stationary units are fixed.

  • Installation Time: Mobile units are quicker to deploy.

  • Capacity: Stationary plants support higher volumes.

  • Cost: Stationary systems require higher initial investment.

  • Use Case: Mobile crushers suit project-based tasks; stationary ones fit permanent operations.

What Is an 18% Manganese Secondary Impact Crusher?

This impact crusher uses blow bars made of 18% manganese steel, providing enhanced wear resistance. It is designed to crush pre-processed materials into finer sizes for aggregate production.

Purpose

  • Crushes medium-sized stones to final product dimensions

  • Withstands high-impact and abrasion

  • Ideal for aggregate production in harsh conditions

Operation

  1. Material enters the impact chamber.

  2. The rotor accelerates blow bars to high velocity.

  3. Material hits the impact plates and breaks down.

  4. Screens classify output sizes.

  5. Oversize returns for further processing.

Applications

  • Secondary crushing in hard rock quarries

  • Production of asphalt and concrete aggregates

  • Mineral processing

  • Demolition material recycling