A crusher is a machine designed to reduce large rocks, ores, or stones into smaller pieces to facilitate further processing or use. Crushers are widely utilized in mining, construction, and quarrying industries. Their primary function is to make raw materials more manageable by breaking them down mechanically, through forces such as compression, impact, or shear.

The most common crusher types include jaw crushers, cone crushers, and impact crushers. Jaw crushers operate by moving a jaw plate towards a fixed jaw, crushing the material in between. Cone crushers use a rotating cone inside a fixed outer shell to compress the material. Impact crushers utilize high-speed rotors to strike and fragment the material. Crushers are integral to ore preparation, construction material production, recycling, and large infrastructure projects.

What is a Mobile Crusher? What Does It Do? How Does It Work? Where Is It Used?

A mobile crusher is a portable crushing unit mounted on wheels or tracks, allowing it to be transported easily between different sites. These crushers intake raw material via feeders, crush it, and then separate the crushed material through screening systems. Although the working principle is similar to stationary crushers, mobile crushers offer greater flexibility and quicker setup.

Mobile crushers are favored in small to medium-scale projects, recycling operations, road construction, and emergency sites. Their portability reduces transportation costs and allows operation in diverse terrain conditions. They generally have lower capacity compared to stationary crushers but compensate with operational versatility and ease of use.

What is a Stationary Crusher? What Does It Do? How Does It Work? Where Is It Used?

Stationary crushers are fixed, large-scale crushing machines designed for long-term industrial use in mining and quarry operations. They can handle large volumes of material continuously, using powerful motors and durable mechanical structures.

Typically, material is fed into the crusher via feeders, crushed under compressive or impact forces, and then sorted using screening systems. Stationary crushers are essential in large quarries, mining facilities, and major infrastructure projects where high capacity and reliability are needed.

Differences Between Stationary and Mobile Crushers

The primary differences lie in portability, capacity, installation time, and operational flexibility. Stationary crushers are heavy, fixed installations suited for high-volume, long-term operations, offering superior efficiency but requiring more setup time. Mobile crushers are compact, lightweight, and can be deployed rapidly at various sites. Although their capacity is generally lower, their adaptability, ease of maintenance, and rapid deployment make them ideal for short-term or multi-site projects.

What is a Coal Crushing and Screening Plant? What Does It Do? How Does It Work? Where Is It Used?

A coal crushing and screening plant processes raw coal by reducing its size and removing impurities to prepare it for further industrial use. Initially, coal is crushed using crushers to obtain smaller, manageable sizes. Following crushing, screening systems sort coal particles by size.

Additional processes such as washing remove dust, stones, and other impurities. Magnetic separation may also be applied to remove metallic contaminants. These plants are vital for producing clean, high-quality coal used in power generation, cement manufacturing, chemical industries, and steel production.