A mobile crusher is a portable crushing and screening plant used to crush stones, construction debris, or asphalt into aggregate on-site. It is mounted on wheels or tracks and designed for flexibility and mobility.

Purpose

  • Crushes materials directly at job sites

  • Saves time and reduces transportation costs

  • Produces high-quality aggregates

  • Supports recycling operations

How It Works

  1. Raw material is fed into the feeder bunker

  2. Primary crusher reduces the size

  3. Secondary and tertiary crushers refine the material

  4. Screening units separate the product by size

  5. Final materials are transported by conveyor belts

Fields of Use

  • Road and infrastructure construction

  • Mining areas

  • Recycling plants

  • Dams, ports, and bridges

  • Concrete and asphalt production

What is a Stationary Crusher, What Does It Do, How It Works, and Where It Is Used

A stationary crusher is a fixed facility used for continuous and high-capacity crushing of stones and minerals. Installed at a permanent location, these plants are ideal for large-scale and long-term projects.

Purpose

  • High-volume processing of hard rock

  • Produces crushed stone, gravel, and sand

  • Ensures stable and consistent output

How It Works

  1. Material is delivered to the hopper

  2. Goes through primary, secondary, and tertiary crushers

  3. Separated by screening machines

  4. Stored with conveyors

Fields of Use

  • Stone quarries

  • Infrastructure megaprojects

  • Cement and concrete factories

  • Industrial mining

Differences Between Mobile and Stationary Crushers

  • Mobility: Mobile crushers are portable; stationary ones are fixed.

  • Setup Time: Mobile units are quicker to deploy.

  • Capacity: Stationary crushers handle larger volumes.

  • Investment: Mobile is ideal for temporary projects; stationary is better for continuous use.

  • Flexibility: Mobile plants adapt to changing site conditions.

What Are Conveyor Belt Pulleys, What Do They Do, How Do They Work, Where Are They Used

Conveyor belt pulleys are cylindrical components used in conveyor systems to move and guide the belt. They can be drive pulleys, tail pulleys, tensioning pulleys, or redirecting pulleys.

Purpose

  • Drive pulley moves the belt

  • Tail and guide pulleys align and guide the belt

  • Tensioning pulleys maintain belt tension

  • Ensure smooth operation of the conveyor

How It Works

  1. The drive pulley rotates with motor power

  2. Moves the belt and the material on it

  3. Other pulleys support direction and tension adjustment

Fields of Use

  • Crushing and screening plants

  • Mining facilities

  • Cement and asphalt lines

  • Loading terminals

  • Recycling stations