A crusher is an industrial machine designed to break down natural materials such as rocks, stones, and mineral ores into smaller, manageable sizes. These machines are essential in construction, infrastructure, mining, road building, and concrete production sectors. The main goal is to reduce large, difficult-to-handle raw materials into standard-sized aggregate, gravel, filler stones, or similar products.

The operating system of a crusher is systematic and mechanical. Material is fed into the crushing unit through a feeder. In this unit, mechanisms such as jaw crushers, impact crushers, cone crushers, or horizontal shaft impactors crush the material. The output is then screened through different sieve systems according to size and classified. Finally, the processed material is either stored or directed to further processing.

Crushers are commonly used in quarries, mining sites, concrete plants, asphalt plants, construction projects, and infrastructure works. They allow natural raw materials to be processed into desired sizes and qualities.

What is a Mobile Crusher, What is it Used For, How Does it Work, and Where is it Used?

A mobile crusher is a crushing and screening plant mounted on a wheeled or tracked chassis that can be easily transported between locations. Its mobility allows it to be rapidly deployed at different sites and begin operation quickly. Mobile crushers save both time and transportation costs.

These systems are generally integrated units. Feeder, crusher, screen, conveyor, and control units are combined in a single body. The material is taken directly from the site, crushed in the crusher unit, and then classified in screens. Products are directly transferred to stock areas.

Mobile crushers are ideal for rural regions, temporary projects, hard-to-reach areas, and construction debris recycling. Due to their portability, lightweight design, and easy setup, they are widely used by infrastructure companies and contractors.

What is a Stationary Crusher, What is it Used For, How Does it Work, and Where is it Used?

A stationary crusher is a permanently installed crushing and screening facility designed for high-capacity production. These systems are used in large mining areas, quarries, or major projects requiring continuous material supply.

A stationary crusher plant typically consists of several components such as a primary crusher, secondary crusher, screening systems, bunkers, and conveyors. High-tonnage raw materials are processed through these stages until the desired product size is achieved.

They are indispensable in long-term production operations and in mega-projects such as dams, highways, tunnels, bridges, and railways that require high volumes of aggregates.

Differences Between Mobile and Stationary Crushers

The main difference is that a mobile crusher provides flexibility due to its portable nature. It can be quickly installed on site and relocated when needed. In contrast, a stationary crusher is installed in a fixed location and supports high-capacity, long-term production.

Mobile crushers are suitable for small to medium-scale jobs, while stationary crushers are better for large-scale, continuous operations. Mobile systems offer agility and speed, whereas stationary systems deliver greater production power and durability.

What is a Horizontal Shaft Mobile Crusher, What is it Used For, How Does it Work, and Where is it Used?

A horizontal shaft mobile crusher is a mobile crushing unit that uses horizontal shaft impact (HSI) technology. The crushing system features a rotor mounted horizontally, which rotates at high speed. Material is fed into the rotor and crushed as it collides with impact plates. This type of system is highly effective for processing medium-hard rocks and materials like limestone.

One key advantage of horizontal shaft impactors is the ability to produce uniformly shaped, cubic output. For this reason, they are widely preferred in sectors where high-quality end products are critical, such as asphalt and concrete production. Its mobile structure enables it to be easily transported and commissioned quickly.

These crushers are frequently used in road construction, asphalt plants, concrete batching facilities, and in the production of base and sub-base materials. They are energy-efficient, require low maintenance, and offer high productivity.