A crusher plant is an industrial facility that reduces large rocks, stones, or debris into smaller, usable sizes and separates them into different fractions. It plays a vital role in construction, mining, and infrastructure development.

How it works:

  • Raw materials are fed into the crusher.

  • Primary crushers break large chunks into manageable sizes.

  • Secondary and tertiary crushers refine material further.

  • Vibrating screens separate the material by size.

  • Conveyor belts transport finished products.

Used in:

  • Road and bridge construction

  • Concrete/asphalt plants

  • Quarry and mining operations

  • Recycling of demolition materials

2. What Is a Mobile Crusher? Usage and Operation

A mobile crusher is a portable crushing and screening system mounted on wheels or tracks. It is designed for flexibility and can be moved between job sites quickly.

Operation:

  • Transported to site by truck or trailer.

  • Hydraulic legs stabilize the unit.

  • Powered by generator or electricity.

  • Crushers and screens work in tandem to produce aggregates.

  • Finished material exits through conveyors.

Used in:

  • Remote or rural projects

  • Temporary job sites

  • Disaster or demolition cleanup

  • Projects with frequent relocation

3. What Is a Stationary Crusher?

A stationary crusher is a permanent facility used for high-volume aggregate production. It is built into the ground or on a fixed base and is ideal for long-term projects.

It includes:

  • Large-scale hoppers and feeders

  • Multiple crushing stages

  • Vibrating screens and conveyors

  • Often includes automation and dust control systems

Used in:

  • Major infrastructure projects

  • Aggregate production for highways and railways

  • Long-term quarry operations

4. Difference Between Mobile and Stationary Crushers

  • Mobility: Mobile units can be moved; stationary units are fixed.

  • Setup time: Mobile systems are quick to install; stationary systems require foundation and infrastructure.

  • Capacity: Stationary plants have higher processing capacity.

  • Cost: Mobile is cost-effective for short-term; stationary is more economical for long-term.

  • Energy: Mobile units rely on generators; stationary connects to grid power.

5. What Is a Magnesium Crushing Plant?

This facility processes magnesium-rich rocks (e.g., magnesite, dolomite) to reduce them to optimal sizes for further processing or refining.

How it works:

  • Ore enters the crusher.

  • Initial crushers break down the rock.

  • Further reduction via secondary and tertiary crushers.

  • Screening separates material.

  • Optional enrichment for higher purity.

  • Final product is ready for use or smelting.

Used in:

  • Magnesium mining and preparation

  • Automotive and aerospace alloy production

  • Chemical and electronics industries

  • Refractory material manufacturing