A crusher is an industrial machine designed to reduce the size of large, hard materials such as rocks, stones, ores, and demolition waste into smaller, usable fragments. Crushers are fundamental machines in construction, mining, infrastructure, and recycling industries.

The main function of a crusher is to process hard materials into aggregate sizes suitable for concrete production, road base, fill, and other construction needs. By breaking down large raw materials, it enables their reuse or direct application in various industrial sectors.

The operating principle of a crusher is mechanical. First, the material is loaded into a feeder. It then enters the crushing unit, where it is broken down using either a jaw crusher, impact crusher, or cone crusher depending on the material type. The crushed material is subsequently passed through a screening system for classification and then transported to stockpiles via conveyor belts.

Crushers are used in road and highway construction, concrete plants, mining operations, dam projects, railways, and waste recycling facilities. Particularly in urban areas, crushers are crucial for processing demolition debris such as concrete, asphalt, and rubble for reuse.

What is a mobile crusher, what is it used for, how does it work, and in which fields is it used?

A mobile crusher is a portable crushing system mounted on wheels or tracks that can operate directly on construction or demolition sites without requiring fixed installation. It is ideal for modern construction demands where speed, flexibility, and cost-efficiency are priorities.

The main purpose of a mobile crusher is to crush material directly on-site, eliminating the need for transportation to a separate processing facility. This reduces logistics costs, saves time, and minimizes environmental impact.

The system works as follows: Material is fed into the machine via an excavator or loader. The primary crushing is usually performed by a jaw or impact crusher. The processed material then passes through screening units and is classified into various sizes before being stockpiled by conveyor belts.

Mobile crushers are commonly used in temporary quarries, highway construction, urban demolition projects, dam building, and infrastructure developments. They are especially effective in mountainous or hard-to-reach areas.

What is a stationary crusher, what is it used for, how does it work, and in which fields is it used?

A stationary crusher is a permanently installed, high-capacity crushing and screening facility designed to meet continuous material processing needs. It is typically found in large-scale quarries, mining operations, and industrial production sites.

The main objective of a stationary crusher is to provide long-term, high-volume crushing capabilities. These systems include multiple crushers, screeners, conveyors, and automation components. They are designed to process large quantities of material with consistent quality.

In operation, raw materials are transported by trucks to the facility, then loaded into a feeder. The material passes through primary, secondary, and possibly tertiary crushers, followed by screening units for size separation. The end products are transferred to stockpiles for storage.

Stationary crushers are suitable for cement plants, aggregate production for steel factories, highway bases, and major dam constructions. They offer higher production capacity and lower per-ton operating costs in long-term applications.

What are the differences between a mobile crusher and a stationary crusher?

The most significant difference between a mobile and a stationary crusher lies in their application flexibility. Mobile crushers can be relocated and set up easily at various job sites, whereas stationary crushers are fixed and operate only at their installed location.

Regarding installation time, mobile crushers have an advantage as they arrive pre-assembled from the factory and can be commissioned quickly. Stationary crushers require infrastructure preparation, energy supply setup, and on-site assembly, which take more time and resources.

In terms of capacity, stationary crushers are designed for higher tonnage and long-term operations. They can handle thousands of tons of material daily. Mobile crushers, while efficient, are generally intended for medium-scale production and shorter project durations.

Cost-wise, mobile crushers have lower initial investment but higher operating costs due to fuel and maintenance. Stationary crushers require higher upfront investment but offer lower long-term operating expenses per ton of material processed.

In summary, mobile crushers are ideal for temporary or variable-site operations, while stationary crushers are suited for large-scale, permanent facilities.

What is a 110 mobile crusher, what is it used for, how does it work, and in which fields is it used?

A 110 mobile crusher gets its name from its jaw crusher unit with an inlet size of 1100 mm by 850 mm. It is a high-performance system designed for medium to large-scale projects requiring robust and reliable crushing capacity on-site.

Its primary function is to crush hard materials such as granite, basalt, and limestone efficiently and deliver ready-to-use aggregates directly at the project location. With a production capacity of approximately 200 to 300 tons per hour, it is well-suited for demanding construction and infrastructure projects.

The 110 mobile crusher operates by feeding material into its jaw crusher, performing primary crushing. If needed, it is supported by a secondary crusher and screening unit. The processed material is then transported to stockpiles via conveyors.

This machine is frequently used in highway construction, airport and railway infrastructure projects, major dam sites, and quarry operations. It is also ideal for on-site recycling of concrete and asphalt.

Due to its high efficiency, mobility, and fuel economy, the 110 mobile crusher is a highly preferred solution for contractors and mining companies alike.