A mobile crusher is a portable crushing and screening plant designed for reducing the size of hard materials such as rocks, ores, demolition debris, and construction waste. Its main advantage is its ability to be relocated between job sites and its quick setup capability. It can be manufactured as wheeled or tracked, and may operate via electric or diesel engines. Depending on project needs, it can include primary, secondary, or tertiary crushers.

It operates by feeding large-sized material into the crusher via a hopper or feeder. The material is then broken down by high-speed rotor systems. After the initial crushing, the material passes through screens to be classified into different sizes. Oversized material is returned for re-crushing if needed.

Mobile crushers are widely used in road construction, dam projects, infrastructure works, mining operations, recycling facilities, and stone quarries.

What Is a Stationary Crusher, What Is It Used For, How Does It Work, and Where Is It Used

A stationary crusher is a permanently installed crushing and screening system used in large-scale, long-term production projects. It typically includes primary, secondary, and tertiary crushers. It is preferred in environments that require high-capacity continuous operation.

Material is transported to the system via trucks or bunkers and processed in sequence by the crushers. After crushing, screens classify the product, and conveyor belts transfer it to stockpiles. The entire operation is often automated.

Its main application areas are large quarries, mining facilities, cement plants, concrete batching plants, and asphalt production sites.

Differences Between Stationary and Mobile Crushers

Mobile crushers provide flexibility, fast setup, and mobility. While they offer lower production capacity compared to stationary plants, they are ideal for short-term projects. However, their operating costs are typically higher.

Stationary crushers are suitable for continuous, large-scale production. They have lower operational costs and higher productivity but require more time and infrastructure for installation.

What Is Primary Impact Crusher Pallet 2, What Is It Used For, How Does It Work, and Where Is It Used

The second impact pallet in a primary impact crusher is the component where the material hits after the initial impact with the first pallet. It ensures a secondary breaking process, helping to reduce the material into smaller, more uniform sizes. Its angle and hardness are calibrated for optimal crushing performance.

This second stage is vital for shaping and refining the output granularity. It's especially important for processing abrasive materials like limestone, dolomite, and basalt. It is used in construction, road building, concrete production, infrastructure works, and mining.