A mobile crusher is a portable stone crushing plant designed for on-site crushing, screening, and material classification of rocks, stones, and minerals. It is mounted on a wheeled or tracked chassis, enabling it to move easily between project locations.

The working principle involves feeding raw material into a primary crusher. The crushed material is then transferred via conveyors to secondary and tertiary crushers for further size reduction. The final products are separated according to size using screening units. These systems operate with diesel engines or electric motors.

Main application areas:

  • Infrastructure projects such as roads, dams, and bridges

  • Recycling of construction waste at job sites

  • Quarry and mining operations

  • Temporary work sites with mobile production needs

What is a Stationary Crusher, What is it Used for, How Does it Work, and Where is it Used

A stationary crusher is a fixed crushing and screening facility built for long-term, high-volume material processing. It is permanently installed at a selected location and provides continuous aggregate production.

The process is similar to mobile systems. Material is processed through primary, secondary, and tertiary crushers, transported via conveyors, and sorted by size using screens. These systems typically operate using electric power and are controlled by automated systems.

Main application areas:

  • Permanent quarries and mining facilities

  • Aggregate production for concrete and asphalt plants

  • High-capacity construction material processing

  • Industrial facilities with continuous material demand

Differences Between Stationary and Mobile Crushers

  • Mobile crushers are portable; stationary crushers are fixed in place.

  • Mobile systems are quick to set up; stationary systems require longer installation.

  • Stationary crushers offer higher production capacity.

  • Mobile crushers are ideal for short-term projects due to their flexibility.

  • Stationary crushers are more cost-effective for long-term operations.

What is a Tertiary Crusher Pallet, What is it Used for, How Does it Work, and Where is it Used

The tertiary crusher pallet is a wear-resistant component found in tertiary crushers, the final stage of the crushing process. It sits on the rotor and propels materials at high speed against impact surfaces, reducing them to finer sizes. These pallets help produce cubic-shaped, high-quality aggregates.

Application areas:

  • Fine aggregate production for concrete

  • Asphalt aggregate preparation

  • Construction projects requiring high-quality crushed stone

  • Recycling plants processing fine materials