Tracked Crusher Plant is a mobile crushing and screening unit mounted on crawler tracks, designed to produce aggregates (crushed stone, gravel, sand) directly at construction sites, quarries, or recycling facilities. It combines mobility with high efficiency, enabling operations on rough terrains.

Purpose:

  1. On-Site Processing:

    • Eliminates the need for material transportation, reducing costs and environmental impact.

  2. Versatile Crushing:

    • Handles primary, secondary, and tertiary crushing in a single setup.

  3. Adaptability:

    • Operates in remote or challenging locations without fixed infrastructure.

How It Works?

  1. Feeding:

    • Material is loaded into the vibrating feeder via excavator or loader.

  2. Crushing Stages:

    • Primary Crusher (Jaw/Impact): Reduces rocks to 10-30 cm.

    • Secondary Crusher (Cone/Impact): Breaks material into 2-5 cm pieces.

    • Tertiary Crusher (VSI): Produces 0-5 mm sand.

  3. Screening & Conveying:

    • Vibrating screens classify aggregates by size.

    • Conveyor belts transfer cleaned aggregates to stockpiles or trucks.

  4. Mobility:

    • Hydraulic folding systems allow quick setup and transport.

Key Components:

  • Crawler Chassis: Steel tracks and hydraulic drive system.

  • Crushers: Jaw, cone, impact, or VSI crushers.

  • Vibrating Screen: 2-3 deck screening system.

  • Conveyor Belts: Material handling.

  • Diesel/Generator: Powers the plant in off-grid areas.

  • Control Panel: Remote operation and monitoring.

Advantages:

  • High Mobility: Relocates between sites within hours.

  • Rapid Deployment: Operational in 30-60 minutes.

  • Eco-Friendly: Reduces CO₂ emissions by minimizing transport.

  • Robust Design: Heavy-duty components for tough conditions.

Applications:

  • Quarries: Crushing basalt, granite, limestone.

  • Construction Sites: Recycling concrete debris.

  • Mines: Ore pre-processing.

  • Emergency Projects: Disaster relief or military operations.