🇬🇧 Differences Between Crusher Types Used in 100-150 TPH Plants – DRG-Crusher

Introduction

Crushing and screening plants with 100-150 TPH capacity are ideal for medium-scale operations. The success of these plants is closely related not only to production rates but also to the types of crushers used. Each type of crusher is designed for different rock types and production objectives. This article explores the main types of crushers commonly used in this capacity range and highlights their key differences.

Common Crusher Types

1. Jaw Crushers

Primarily used as the first stage of crushing.

  • Advantages:

    • Handles large and hard stones effectively.

    • Simple design ensures durability.

  • Application:

    • Ideal for granite, basalt, and other hard rocks.

2. Impact Crushers

Typically used as secondary crushers.

  • Advantages:

    • Excellent for producing cubical-shaped products.

    • Adjustable rotor and blow bars offer versatility.

  • Application:

    • Works best with softer rocks like limestone or dolomite.

3. Cone Crushers

Designed for high-hardness and abrasive materials.

  • Advantages:

    • Consistent performance with high capacity.

    • Resistant to wear and tear.

  • Application:

    • Used as secondary or tertiary crushers in hard rock quarries.

Differences Between Crusher Types

FeatureJaw CrusherImpact CrusherCone Crusher
Crushing StagePrimarySecondarySecondary/Tertiary
Rock TypeHardMedium-softHard/abrasive
Product ShapeIrregularCubicalCubical/finer
Maintenance FrequencyLowModerateLow-moderate
Energy ConsumptionLowMedium-highMedium

Conclusion

The type of crusher selected for a 100-150 TPH plant should be based on the material characteristics and the production goals. DRG-Crusher provides expert technical support to ensure the most appropriate crusher is used, ensuring reliable and consistent plant performance.