A crusher is a machine designed to mechanically break down large-sized rocks, stones, or ores into smaller pieces. Crushers are widely used in construction for producing essential building materials, in mining for processing ore, and in road infrastructure for aggregate production.

How does it work?
Material is fed into the crusher via a feeder, then crushed by devices such as jaw crushers, impact crushers, or cone crushers. Crushed material is screened by vibrating screens to sort sizes. Unsuitable particles are returned for re-crushing.

Usage areas:

  • Road construction

  • Concrete and asphalt production

  • Quarries

  • Recycling facilities

  • Mining operations

2. What is a Mobile Crusher, What Does It Do, How Does It Work, and Where Is It Used?

A mobile crusher is a portable crushing plant mounted on wheels or tracks, capable of being transported and operated directly at different job sites.

What does it do?
It enables on-site processing of material without the need for transportation to a stationary plant, saving time and logistics costs.

How does it work?
Mobile crushers integrate diesel-powered crushers, screens, feeders, and conveyors into a compact unit. They are quick to set up and move, ideal for temporary projects.

Usage areas:

  • Construction sites

  • Recycling yards

  • Temporary mining sites

  • Road construction projects

  • Military or disaster areas

3. What is a Stationary Crusher, What Does It Do, How Does It Work, and Where Is It Used?

Stationary crushers are permanently installed crushing and screening plants built on concrete foundations with high production capacity.

What does it do?
They process large quantities of stone and ore continuously, offering higher throughput than mobile units.

How does it work?
Stationary plants include primary, secondary, and tertiary crushers, vibrating screens, conveyor belts, and storage facilities. Material moves automatically through the system.

Usage areas:

  • Large quarries

  • Mining operations

  • Concrete production plants

  • Long-term infrastructure projects

4. Differences Between Stationary and Mobile Crushers

  • Mobile crusher: Portable, used for temporary projects, quick installation, but limited capacity.

  • Stationary crusher: High-capacity, permanent plants with higher initial cost but better efficiency.

5. What is a Feldspar Crushing and Screening Plant, What Does It Do, How Does It Work, and Where Is It Used?

A feldspar crushing and screening plant processes natural feldspar minerals by crushing and screening to produce raw material for industries like glass, ceramics, paint, and plastics.

What does it do?
Feldspar lowers melting points in glass production, provides glossy surfaces in ceramics, and serves as a filler in paints and plastics, making it an important industrial raw material.

How does it work?

  1. Large feldspar rocks are fed into crushers.

  2. Jaw crushers reduce them to medium size.

  3. Cone crushers further reduce particle size.

  4. Vibrating screens separate by size.

  5. Magnetic separators remove iron impurities.

  6. Grinding mills micronize feldspar powder.

  7. Dried and packaged for shipment.

Usage areas:

  • Glass industry

  • Ceramic factories

  • Paint and plastic manufacturing

  • Chemical sector