A stone crushing plant is an industrial facility designed to break large rocks into smaller pieces and classify them based on size. These plants are widely used in construction, mining, infrastructure projects, and recycling industries.

A 80-100 tons per hour capacity stone crushing plant is ideal for medium-scale operations.

Main components:

  • Vibrating feeder (To regulate material flow)
  • Jaw crusher or impact crusher (Primary crushing)
  • Cone crusher or secondary crusher (Secondary crushing)
  • Vibrating screen (To separate materials by size)
  • Conveyor belts (For material transportation)
  • Dust suppression systems (For environmental protection)

 What is the Purpose of a Stone Crushing Plant?

A stone crushing plant processes large stones into smaller, usable aggregates.

Key Functions:

Breaking large rocks into smaller pieces
Classifying materials based on size
Producing construction and infrastructure materials
Processing raw ores in mining
Recycling concrete and rock waste

 How Does a Stone Crushing Plant Work?

1. Raw Material Feeding

Trucks or excavators load large rocks into the feeder bunker.
The vibrating feeder ensures a smooth flow into the crusher.

2. Crushing Process

Large rocks are crushed using jaw or impact crushers.
Medium-sized stones are further broken down by cone or secondary crushers.

3. Screening Process

Vibrating screens separate materials into different grain sizes.

4. Transport & Storage

Processed material is transported via conveyor belts to storage areas.

Where is a Stone Crushing Plant Used?

Construction & Road Building (Asphalt, concrete, highways)
Mining & Ore Processing (Preparing raw minerals)
Concrete & Aggregate Production
Recycling Facilities (Concrete & rock waste processing)
Dam & Port Construction