A crusher is a heavy industrial machine used to break large, hard materials into smaller pieces. It is typically used for processing stones, rocks, ores, and other raw materials into smaller sizes suitable for further processing or direct use. Crushers are commonly employed in construction, mining, infrastructure projects, road building, and recycling industries.

Crushers generally operate based on three main types: jaw crushers, cone crushers, and impact crushers. Jaw crushers work by a movable jaw compressing material against a fixed jaw to break it. Cone crushers reduce material size by squeezing it between conical surfaces. Impact crushers use high-speed rotors to strike and break the material. These machines utilize mechanical force and pressure to crush materials and produce desired sized products.

What is a Mobile Crusher, What Does It Do, How Does It Work, and Where Is It Used?

A mobile crusher is a portable crushing system mounted on wheeled or tracked platforms that can be easily moved and used directly at the work site. The key advantages of mobile crushers are fast setup, flexibility, and on-site operational capability.

Mobile crushers operate on principles similar to stationary crushers: feeding material, crushing, screening, and sorting by size. They are particularly useful where transportation access is limited, in temporary construction sites, or where site location changes frequently. They are widely used in quarries, construction projects, road works, and recycling applications.

What is a Stationary Crusher, What Does It Do, How Does It Work, and Where Is It Used?

Stationary crushers are high-capacity crushing machines installed in permanent plants. They are designed for continuous and long-term production and preferred in mining operations, large construction projects, and infrastructure developments.

The material is fed via conveyor belts through primary, secondary, and sometimes tertiary crushing stages to reduce it to desired sizes. Screening systems separate the material by size and direct processed products to production lines or storage. Stationary crushers offer high efficiency and capacity but require longer setup times and are difficult to relocate.

What Are the Differences Between Stationary and Mobile Crushers?

Stationary crushers are designed for high capacity and continuous operation with permanent infrastructure. They provide higher throughput and efficiency but are difficult to move and less flexible. Setup time is longer.

Mobile crushers offer portability, quick installation, and operational flexibility. They have lower capacity and efficiency compared to stationary crushers but excel in sites requiring frequent relocation or limited infrastructure. They are especially preferred for temporary projects and changing work sites.

What is a Gypsum Crushing and Screening Plant, What Does It Do, How Does It Work, and Where Is It Used?

A gypsum crushing and screening plant is an industrial facility where gypsum rock is crushed into smaller, workable sizes and then classified according to particle size. Gypsum is an important mineral widely used in the construction sector and various industries.

The plant begins by crushing gypsum ore using crushers to reduce it to suitable sizes. Then, screening systems such as vibrating screens separate the material into different size fractions. The different grades of gypsum produced are used as raw materials in cement, gypsum boards, fertilizers, and paint industries.

These plants are widely used in mining sites, mineral processing factories, and large-scale production facilities. The working principle is based on continuous feeding, crushing, and screening of materials. Depending on capacity, operations may be automatic or semi-automatic.