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A crusher (konkasör) is an industrial machine designed to reduce large rocks, ores, and bulky materials into smaller, more manageable sizes. It is widely used in construction, mining, road building, and recycling industries. The working principle is based on breaking down materials through compression, impact, or high-pressure force, which allows them to be transformed into usable aggregate or raw material. Crushers are essential for processing raw stone extracted from quarries, separating minerals, and recycling concrete or asphalt waste. Depending on the type, crushers can be classified as jaw crushers, impact crushers, cone crushers, or cubic crushers, each optimized for specific material characteristics.
What is a Mobile Crusher, What is it Used for, How Does it Work, and Where is it Used?
A mobile crusher is a portable type of crusher mounted on wheels or tracks, designed to perform crushing and screening operations directly on-site. Unlike stationary plants, mobile crushers eliminate the need for permanent installation and can be easily transported to different project locations. Their working principle is similar to stationary crushers, but they offer flexibility, rapid setup, and adaptability in various environments. Mobile crushers are widely used in short-term projects, mining sites, infrastructure construction, and recycling operations. By processing materials directly on-site, they significantly reduce transportation costs and improve efficiency.
What is a Stationary Crusher, What is it Used for, How Does it Work, and Where is it Used?
A stationary crusher is a fixed installation designed for long-term and large-scale material processing. Built on a steel structure, these machines are preferred for their high capacity and continuous operation. The working process involves feeding raw material into the hopper, directing it to the crusher via a vibrating feeder, and reducing it to the required sizes. The processed material is then classified into different fractions using screens. Stationary crushers are widely employed in large quarries, mining operations, and facilities where consistent, high-volume production is essential.
Differences Between Stationary and Mobile Crushers
Stationary crushers are designed for high-capacity, long-term, and continuous production, but they cannot be relocated once installed, and they involve higher setup costs. Mobile crushers, on the other hand, are portable, adaptable to short-term projects, and suitable for multiple job sites. They provide greater flexibility, lower transportation costs, and faster setup. While stationary crushers dominate in large-scale, permanent operations, mobile crushers are more practical for temporary projects and on-site applications.
What is a Cubic Crusher, What is it Used for, How Does it Work, and Where is it Used?
A cubic crusher is a specialized type of impact crusher designed to produce aggregates with a cubic shape. Using high-speed rotating rotors, it applies intense impacts on the material, breaking it into more angular-free and uniform cubic particles. This cubic-shaped aggregate is highly valued in concrete and asphalt production because it ensures durability, strength, and homogeneity in the final product. Cubic crushers are mainly used in construction, road building, and ready-mix concrete facilities, where the quality of aggregate is critical.