A crusher is a system consisting of crushing and screening machines used to break down hard materials such as stone, rock, concrete, and minerals into smaller pieces. This system enables natural stones or recycled materials to be reduced to sizes that can be used in the construction sector.

What Is It Used For?
Crusher plants are used to break large rock masses or hard ores into desired sizes to produce aggregate for use in road infrastructure, concrete production, asphalt production, and various construction applications. They also enable the recycling of concrete debris generated by building demolition.

How Does It Work?

  1. The material is first poured into a feeder.

  2. Initial crushing is done using jaw or impact crushers.

  3. If needed, cone crushers are used for finer crushing.

  4. The crushed material passes through screening systems to be separated by size.

  5. Conveyor belts transport the final product to the stockpile area.

Fields of Application:

  • Stone quarries

  • Road and highway construction

  • Dam and hydroelectric plant projects

  • Concrete and asphalt recycling facilities

  • Mining operations

  • Railway ballast production

  • Construction sites

  • Infrastructure and superstructure projects

What is a Mobile Crusher? What Is It Used For? How Does It Work? In Which Fields Is It Used?

A mobile crusher is a crushing and screening system mounted on a mobile chassis (wheeled or tracked). Thanks to its mobility, it can be transported from one site to another and can operate directly at the material source.

What Is It Used For?
It allows materials such as stone, rubble, concrete, and asphalt to be crushed on-site in short-term or temporary projects where fixed plants cannot be established. This reduces transportation costs, saves time, and lowers environmental impact.

How Does It Work?

  • It is brought to the site by trailer or moves on tracks.

  • Operates via generator or electric motor.

  • It includes an integrated feeder, crusher (usually impact, cone, or jaw), screening unit, and conveyor systems.

  • The crushing, screening, and conveying processes are fully integrated.

  • Installation can be completed within a few hours.

Fields of Application:

  • Road, bridge, tunnel construction projects

  • Urban transformation and demolition works

  • On-site recycling operations

  • Temporary mining sites

  • Mountainous or remote regions

What is a Fixed Crusher? What Is It Used For? How Does It Work? In Which Fields Is It Used?

A fixed crusher is a high-capacity crushing and screening plant permanently installed at a specific location. It is generally suitable for long-term and high-tonnage production projects.

What Is It Used For?
Used in quarries, cement plants, and large mining operations to continuously process large quantities of material and provide raw materials for the construction industry.

How Does It Work?

  • Installed permanently on a concrete foundation.

  • Includes high-capacity jaw crushers, cone crushers, impact crushers, and screening systems.

  • Materials are transferred between units via conveyor belts.

  • Can operate fully automated.

  • Capable of processing thousands of tons of material per day.

Fields of Application:

  • Permanently operating quarries

  • Mining operations

  • Cement production facilities

  • Concrete production centers

  • Industrial plants

  • Large-scale infrastructure projects

Differences Between Fixed and Mobile Crushers

In Terms of Mobility: Mobile crushers can be moved between sites thanks to their tracked or wheeled chassis, while fixed crushers operate only in their installed location.

In Terms of Installation Time: Mobile crushers can be installed within a few hours, while fixed crushers may take several weeks to set up.

In Terms of Capacity: Fixed plants are suitable for high-capacity production. Mobile crushers are designed for medium-scale production.

In Terms of Flexibility: Mobile systems can be quickly adapted to different projects, while fixed systems are suitable for long-term and stable projects.

In Terms of Investment Cost: Mobile systems are more economical for initial setup. Fixed systems require higher investment but are more efficient in the long run.

In Terms of Use Case: Mobile crushers are mostly used in temporary projects or on-site operations. Fixed plants are preferred in facilities with continuous production.

What is a Limestone Crushing Plant? What Is It Used For? How Does It Work? In Which Fields Is It Used?

A limestone crushing plant is a facility where sedimentary rocks such as limestone are crushed into smaller pieces and prepared for use in various sectors.

What Is It Used For?
Limestone is a key raw material in the cement industry. These facilities reduce limestone to appropriate sizes for use in cement production. It is also used as a filler material, soil conditioner, and asphalt additive.

How Does It Work?

  1. Limestone is transported to the plant by trucks.

  2. Initial large pieces are reduced by a primary crusher.

  3. Secondary crushers process the material into smaller particles.

  4. The material is sorted by size using screening systems.

  5. The final product is transported to storage or the factory by conveyor belts.

Fields of Application:

  • Cement production

  • Asphalt manufacturing

  • Filler material in construction

  • Soil improvement in agriculture

  • Glass and ceramic industry

  • Chemical industry

  • Livestock feed supplements (lime additives)