A 300-400 TPH mobile crusher is a high-capacity portable crushing plant designed for large-scale mining, quarrying, or industrial recycling projects. It integrates robust components to deliver continuous material processing in challenging environments.

Components & Specifications

  1. Crusher Units:

    • Primary Jaw Crusher (1,500 x 1,200 mm): Processes raw material into 200–250 mm pieces.

    • Secondary Cone Crusher (HP400): Reduces material to 40–70 mm.

    • Tertiary Impact Crusher (VSI): Produces fine aggregates (≤10–20 mm) or cubic-shaped output.

  2. Screening Unit:

    • 4-Deck Vibrating Screen: Classifies material into four fractions (0–5 mm, 5–15 mm, 15–30 mm, 30–70 mm).

    • High-Frequency Motors: Automatically adjust vibration parameters.

  3. Feeding & Conveying:

    • 15 m³ Hopper: Ensures uninterrupted material flow.

    • 1,500 mm Belt Conveyors: Heavy-duty belts for high-volume transport.

  4. Power Unit:

    • 600–700 HP Diesel Engine: Industrial-grade engines (e.g., CAT C18, Scania DC16).

    • Hydraulic System: Automates crusher adjustments and conveyor movements.

  5. Control Panel:

    • Smart Automation: IoT integration for real-time monitoring and predictive maintenance.

    • Remote Control: Operators manage the plant from up to 100 meters.

Working Principle

  1. Transport & Setup:

    • Tracked chassis enables rapid deployment on rough terrain within 2–3 hours.

  2. Primary Crushing:

    • Jaw crusher processes raw material into 200–250 mm pieces.

  3. Secondary Crushing:

    • Cone crusher reduces material to 40–70 mm. Oversized particles are recirculated.

  4. Tertiary Crushing & Screening:

    • VSI crusher produces ≤10–20 mm output. The 4-deck screen sorts final products.

  5. Stockpiling:

    • Conveyors transport sorted aggregates to designated stockpiles or trucks.

Advantages

  • Industrial Capacity: Competes with fixed plants at 300–400 TPH output.

  • Mobility: Tracked chassis adapts to remote or rugged sites.

  • Multi-Stage Crushing: Primary, secondary, and tertiary crushing in one unit.

  • Cost Efficiency: Optimized fuel consumption and low wear part replacement costs.

Applications

  • Mining Operations: Pre-crushing iron, copper, or gold ores.

  • Mega Construction Projects: Aggregate production for highways, bridges, or skyscrapers.

  • Recycling Plants: Processing 300 TPH of concrete or demolition waste.

  • Hard Rock Quarries: Crushing granite, basalt, or quartzite.