A 200-250 TPH mobile crusher is a high-capacity portable crushing plant designed for large-scale aggregate production, mining, or recycling applications. It combines robust components to deliver continuous material processing, ideal for medium to large projects requiring consistent output.

Components & Specifications

  1. Crusher Units:

    • Primary Jaw Crusher: 1,200 x 800 mm feed opening, reducing raw material to 150–200 mm.

    • Secondary Cone Crusher: HP300 or equivalent, producing 20–50 mm output.

    • Tertiary Impact Crusher: Generates fine aggregates (≤10 mm).

  2. Screening Unit:

    • Triple Deck Vibrating Screen: Classifies material into 0–5 mm, 5–20 mm, and 20–50 mm fractions.

    • Adjustable Frequency Drive: Optimizes vibration speed and angle.

  3. Feeding & Conveying:

    • Large Hopper: 8–10 m³ capacity for uninterrupted feeding.

    • Wide Belt Conveyors: 1,200 mm belts handle high-volume material flow.

  4. Power Unit:

    • 450-500 HP Diesel Engine: CAT C15 or Volvo Penta engines for reliable power.

    • Hydraulic System: Automatically controls crusher settings and conveyor movements.

  5. Control Panel:

    • Fully Automated: PLC-based system monitors feed rate, crusher performance, and screen efficiency.

    • Remote Control: Operators manage all functions from up to 50 meters away.

Working Principle

  1. Quick Setup: Tracked chassis enables deployment on rough terrain within 1–2 hours.

  2. Primary Crushing: Jaw crusher processes raw material into 150–200 mm pieces.

  3. Secondary Crushing & Screening: Cone crusher reduces material to 20–50 mm. Oversized particles are recirculated.

  4. Tertiary Crushing (Optional): Impact crusher produces ≤10 mm fines if required.

  5. Stockpiling: Conveyors transport sorted aggregates to separate stockpiles or trucks.

Advantages

  • High Efficiency: Replaces fixed plants in large projects with 200–250 TPH output.

  • Low Operating Costs: Fuel-efficient engines and durable components reduce expenses.

  • Mobility: Tracked chassis adapts to challenging terrains.

  • Multi-Stage Crushing: Primary, secondary, and tertiary crushing in a single unit.

Applications

  • Infrastructure Projects: Highway, dam, or airport construction.

  • Mining Sites: Pre-crushing iron, copper, or gold ores.

  • Recycling Facilities: Processing 200 TPH of concrete/asphalt waste.

  • Quarries: Crushing basalt, granite, or limestone into industrial-grade aggregates.

Environmental & Safety Features

  • Dust Suppression: Automatic water sprays and enclosed conveyors.

  • Noise Reduction: Operates below 75 dB for minimal environmental impact.

  • Safety: Emergency stop buttons, fire extinguishers, and protected operator cabins.