A crusher is a machine designed to break down large stones, rocks, or ores into smaller, manageable pieces. It is essential in industries like construction, mining, and recycling to process raw materials.

The crusher works by applying mechanical force. Raw material is fed into the machine via a feeder and crushed by jaw crushers, cone crushers, or impact crushers. The crushed material is then screened, and oversized pieces are sent back for further crushing. This cycle ensures material is processed to the required size.

Common uses include road construction, concrete and asphalt production, quarrying, mining operations, and recycling plants.

What is a Mobile Crusher, What Does It Do, How Does It Work, and Where Is It Used?

A mobile crusher is a portable crushing and screening plant mounted on wheels or tracks, allowing it to be easily moved between sites. It has its own power unit.

Mobile crushers enable processing materials directly at the extraction site, reducing transportation costs and time. They integrate crushers, screens, feeders, and conveyors powered by diesel or electricity. Quick setup and start-up make them ideal for temporary projects.

Typical use cases include construction sites, temporary mining sites, recycling centers, and disaster zones.

What is a Stationary Crusher, What Does It Do, How Does It Work, and Where Is It Used?

Stationary crushers are fixed, high-capacity crushing plants installed on concrete or steel foundations.

They serve large-scale projects by providing continuous, efficient crushing and screening. Equipped with jaw crushers, cone crushers, vibrating screens, and conveyors, material moves systematically through multiple crushing stages to reach desired sizes.

Stationary crushers are used in large quarries, mining operations, concrete plants, and long-term infrastructure projects.

Differences Between Stationary and Mobile Crushers

Stationary crushers are permanent, high-capacity plants with higher initial costs but greater efficiency and continuous production. Mobile crushers offer flexibility, mobility, and fast setup for small to medium projects but have lower capacity compared to stationary plants.

What is a Perlite Crushing and Screening Plant, What Does It Do, How Does It Work, and Where Is It Used?

A perlite crushing and screening plant processes perlite, a lightweight volcanic mineral with porous structure, by crushing and classifying it into desired sizes. Perlite is widely used as insulation material, lightweight filler, and filtration medium.

Large perlite blocks are fed into crushers, usually jaw or impact crushers. The crushed material is screened by vibrating screens to separate different sizes. The fragile and light nature of perlite is taken into account to avoid excessive crushing.

Applications include insulation in construction, soil amendment in agriculture, filtration industry, and lightweight concrete production.