A mobile crusher is a portable crushing and screening plant designed to crush hard materials such as rocks, ores, or concrete debris directly on-site. Unlike stationary plants, mobile crushers can be quickly transported and deployed, making them ideal for short-term projects or locations where fixed installations are not feasible.
Mounted on tracked or wheeled chassis, they include a crushing unit (jaw, impact, or cone), vibrating feeder, screening unit, and conveyor belts. They operate with diesel engines or electric motors depending on the model.
The operation begins when material is fed into the machine. It is processed by the crusher to achieve the desired size, then screened and transported by conveyors to storage. The entire system can be a closed-loop operation on the move.
They are used in quarrying, road construction, railways, mining, construction waste recycling, and disaster zone cleanup, providing economic and logistical advantages by crushing materials on-site.
What is a Crusher, What is it Used For, How Does it Work, and Where is it Used?
A crusher is a machine designed to break down large rocks, ores, or construction debris into smaller, manageable sizes. It is a crucial part of construction, mining, and recycling industries.
There are various types: jaw crushers, impact crushers, cone crushers, and vertical shaft impact crushers. Crushers can be stationary or mobile.
They operate by applying mechanical force through compression, impact, or abrasion. The material is crushed and screened according to size requirements, and then stored or transported.
Applications include quarries, infrastructure projects, concrete and asphalt production, mining, and recycling of building materials.
Differences Between Mobile and Stationary Crushers
The key differences lie in mobility, installation time, cost, and flexibility.
Stationary crushers are large installations for high-volume, long-term operations. They require significant groundwork and are immobile. Material must be transported to them.
Mobile crushers can be easily moved to different sites. They are ideal for temporary projects, reduce material transport costs, and offer quicker setup. However, they often have lower production capacity compared to stationary units.
Mobile units suit short-term, high-mobility needs; stationary units serve long-term, high-capacity needs.
What is a Dolomite Crushing and Screening Plant, What is it Used For, How Does it Work, and Where is it Used?
A dolomite crushing and screening plant is a facility that processes dolomite rock into usable industrial materials. Dolomite is a hard carbonate mineral composed of calcium and magnesium, commonly used in construction, glass, ceramics, fertilizers, and chemicals.
Dolomite is first mined and then fed into the plant’s crushers in multiple stages. A jaw crusher may perform the primary crush, followed by secondary and tertiary crushing using cone or impact crushers. The product is then screened and separated by size.
The system is typically controlled through automated panels and may include dust suppression, conveyor belts, and washing units.
Applications include road construction materials, railway ballast, cement raw material, construction aggregates, and landscaping.