A crusher is a mechanical device used to reduce large rocks, stones, or mineral ores into smaller, more usable particles. Crushers are vital in industries such as mining, construction, roadworks, and recycling.

It works by applying mechanical or hydraulic pressure to break down the material. The raw feed is transferred via a feeder into the crusher, where it is broken down by jaw, impact, or cone crushers. The output is screened, and oversized material is redirected for further crushing until it reaches the desired size.

Crushers are essential in infrastructure development, concrete manufacturing, road base production, and aggregate processing.

What is a Mobile Crusher, What Does It Do, How Does It Work, and Where Is It Used?

A mobile crusher is a portable crushing and screening plant that combines multiple systems—such as crushing, screening, feeding, and conveying—on a single mobile unit. It is mounted on wheels or tracks.

Mobile crushers are ideal for on-site processing of materials, reducing transport costs and time. They are quick to install and disassemble, making them ideal for dynamic environments.

Main application areas include construction sites, temporary mining operations, emergency projects, and recycling facilities.

What is a Stationary Crusher, What Does It Do, How Does It Work, and Where Is It Used?

A stationary crusher is a permanent crushing and screening facility installed on a concrete base, designed for high production capacity. It includes jaw, cone, or impact crushers along with vibrating screens and conveyor belts.

Raw materials are continuously fed and processed in a systematic manner. These plants are designed for long-term, large-scale industrial operations.

Stationary crushers are used in large quarries, iron ore mines, cement factories, and infrastructure development projects.

Differences Between Stationary and Mobile Crushers

Stationary crushers provide higher production capacity and are suited for long-term industrial projects. They are expensive to install and not easily movable.

Mobile crushers offer flexibility, rapid setup, and relocation. However, their production capacity is limited compared to stationary units.

What is an Iron Ore Crushing and Screening Plant, What Does It Do, How Does It Work, and Where Is It Used?

An iron ore crushing and screening plant is an industrial facility where iron ore is processed by reducing its size and separating it into various grades. The plant prepares ore for further enrichment and metallurgical processing.

The ore is fed into the crusher via feeders. Jaw crushers are used for primary crushing, while cone crushers are used for secondary stages. Screens classify the material by size. Magnetic separators remove non-ferrous materials if needed.

These plants are essential in steel production, alloy manufacturing, cement industries, and heavy industrial operations.