A crusher is an industrial machine designed to reduce large stones, rocks, or mineral blocks into smaller construction-ready aggregates. It is essential in mining, construction, roadworks, and infrastructure projects. It transforms raw materials into usable components.
Crusher systems typically consist of jaw, impact, cone, or vertical shaft crushers. Materials are fed into the machine, crushed by mechanical force such as impact or compression, then screened and transported via conveyor belts.
Main application areas:
-
Road and highway construction
-
Ready-mix concrete plants
-
Railway embankments
-
Dams and ports
-
Mining and recycling industries
🔹 What is a Mobile Crusher, What is it Used for, How Does it Work, and Where is it Used?
A mobile crusher is a portable crushing and screening system used directly on-site without a need for permanent installation. It is mounted on tracks or wheels and integrates various crusher types such as jaw or impact.
Its ability to be transported easily and set up quickly provides efficiency. Material is crushed, screened, and stockpiled on-site, reducing transport costs and time loss.
Mobile crushers are used in:
-
Short-term construction projects
-
Urban demolition recycling
-
Temporary road construction
-
Infrastructure development
-
Seasonal mining operations
🔹 What is a Stationary Crusher, What is it Used for, How Does it Work, and Where is it Used?
A stationary crusher is a high-capacity, fixed crushing facility designed for long-term aggregate production. It consists of multiple crushing stages, screening units, feeders, and conveyors.
Raw materials undergo primary, secondary, and sometimes tertiary crushing before being screened into various sizes suitable for construction use.
Application areas include:
-
Major quarrying operations
-
Concrete and asphalt production
-
Large infrastructure projects
-
Industrial mining and material processing
🔹 What Are the Differences Between Stationary and Mobile Crushers?
-
Mobility: Mobile crushers are transportable; stationary crushers are fixed.
-
Setup Time: Mobile units require minimal setup; stationary plants require detailed installation.
-
Capacity: Stationary crushers provide higher throughput.
-
Cost: Mobile systems are cost-effective for short projects; stationary systems suit large-scale continuous use.
-
Application: Mobile systems are ideal for flexible or remote projects; stationary systems are best for permanent industrial use.
🔹 What is a River Stone (Deretaşı) Crushing and Screening Plant, What is it Used for, How Does it Work, and Where is it Used?
A river stone crushing and screening plant processes smooth, dense river rocks into construction aggregates. These stones are rich in silica and naturally rounded, producing clean, high-strength material after crushing.
The process begins with feeding river stones into a vibrating feeder, followed by primary crushing in a jaw crusher. Then, materials are screened into different sizes and optionally washed to remove impurities.
Application areas:
-
Concrete and asphalt production
-
High-strength drainage and filling materials
-
Paving stone and border production
-
Precast concrete products
-
Urban and rural infrastructure development