A crushing and screening plant is an industrial facility used to break down large rocks, stones, and concrete debris into smaller, uniform sizes through mechanical crushing and sieving processes. The goal is to produce aggregates for use in construction.

Functions:

  • Converts raw stone or demolition waste into usable construction materials.

  • Produces gravel, sand, crushed stone in various sizes.

  • Supports concrete and asphalt production.

  • Reduces waste and recycles materials.

How It Works:

  1. Feeding: Material is loaded into the plant.

  2. Primary Crushing: Jaw or impact crushers break large pieces.

  3. Secondary/Tertiary Crushing: Cone or fine impact crushers refine material size.

  4. Screening: Vibrating screens sort aggregates by size.

  5. Conveyors: Transport materials throughout the plant.

  6. Dust Control & Washing (optional): Water systems reduce dust and clean materials.

  7. Stockpiling: Sorted aggregates are stored or transported.

Applications:

  • Road and highway construction

  • Ready-mix concrete and asphalt plants

  • Dams, ports, bridges

  • Quarry and mining operations

  • Demolition and recycling projects

    A mobile crushing unit is a portable crushing and screening machine mounted on wheels or tracks, capable of being moved easily between job sites. It includes crushers, screens, and conveyors.

    Functions:

    • Processes material directly at the job site.

    • Reduces hauling costs and time.

    • Enables on-site recycling of construction waste.

    • Flexible and suitable for different terrains.

    How It Works:

    1. Deployment: Quickly set up on-site.

    2. Feeding: Material is loaded into the unit.

    3. Crushing: Jaw, impact, or cone crushers reduce size.

    4. Screening: Sieves separate materials by size.

    5. Conveying: Output is moved or stored.

    6. Power Source: Runs on diesel or electric power.

    Applications:

    • Remote or temporary job sites

    • Demolition and road works

    • Quarry operations

    • Mobile recycling

    • Infrastructure construction in rural areas