A fixed crusher plant is a large-scale crushing and screening facility used in quarries, mining sites, and construction projects to break down rocks and minerals into specific sizes. It is designed for long-term, high-volume production.

 Purpose and Usage of Fixed Crusher Plants

Fixed crushing plants transform large rocks into smaller aggregates for use in construction, concrete production, and roadworks.
Crushing hard rocks in mining and quarries
Producing aggregates (sand, gravel, crushed stone)
Preparing materials for road construction and infrastructure projects
Recycling concrete and asphalt waste

 Components and Working Principle of a Fixed Crusher Plant

Feeding Unit:

  • Large stones and rocks are loaded into the plant.
  • Feeders ensure a steady material flow into the crusher.

Primary Crusher:

  • Jaw crushers or impact crushers break large rocks into smaller pieces.
  • The material is then sent to the next stage.

Secondary and Tertiary Crushers:

  • Cone crushers or vertical shaft impact crushers further reduce material size.
  • The process continues until the desired size is achieved.

Screening Unit:

  • Crushed materials pass through screens to separate them into different sizes.
  • The sorted materials are stored or sent for further use.

Belt Conveyors:

  • Transport materials between crushing and screening units.
  • Ensure a smooth and efficient workflow.

 Advantages of Fixed Crusher Plants

High Capacity: Suitable for large-scale production.
Continuous Production: Cost-effective for long-term projects.
Low Operating Cost: More economical than mobile crushers in the long run.
Quality Aggregate Production: Ensures compliance with industry standards.