A mobile crusher is a portable crushing and screening system designed to process hard materials such as rock, stone, concrete, and asphalt into various sizes of aggregates. These machines are built on wheeled or tracked chassis, which allows them to be easily transported and deployed at different job sites. They are commonly used in quarries, infrastructure and building construction, mining operations, road building, and construction waste recycling projects. Mobile crushers are especially advantageous because they enable on-site material processing, significantly reducing transportation and logistics costs. The material is typically fed through a hopper, passed through a primary or secondary crusher, and then screened through a vibrating screen. The output is conveyed via belts to stockpile areas based on size fractions.
A stationary crusher is a fixed installation designed for high-capacity aggregate production and is generally used for long-term or continuous operations. These systems are typically found in large-scale quarries and industrial aggregate production facilities. Stationary crushers require a permanent foundation and are not designed to be moved. The system typically includes a primary crusher, secondary and tertiary crushers, screening units, conveyors, and control units. Material is delivered by trucks, crushed in stages, and screened into different sizes. Stationary plants are suitable for long-term projects and offer high efficiency and cost-effectiveness for consistent production needs.
The key differences between mobile and stationary crushers are related to portability, setup time, investment cost, capacity, and project duration. Mobile crushers are transportable, quickly deployed, and best suited for short to medium-term projects. Stationary crushers are permanent installations with high capacity, ideal for long-term production. Mobile systems can be easily transported to job sites, while stationary systems require significant infrastructure and space.
The 110 tertiary crusher plate is an impact element used in tertiary impact crushers, mounted on the rotor and spinning at high speed to strike and break down materials into fine sizes. The designation “110” typically refers to the rotor diameter or machine model. These plates are designed for the final stage of crushing, especially for producing fine aggregates around 0–5 mm. They are made of manganese alloy steel to withstand high impact and wear. These plates are commonly used in concrete, asphalt, and sand production applications. Material is fed into the rotor, hits the fast-spinning plates, and is broken into small particles. The resulting fine product is then classified by size through screens. Tertiary plates are critical in achieving the desired grain shape and quality.